Line Balancing

The Operational Bottleneck

Unbalanced work allocation causes line operators to wait on slow stations while others are overworked, resulting in line starvation and low headcount efficiency.

Our Floor Implementation Approach

We follow a rigorous, hands-on methodology to execute changes on your lines. Here is exactly what we do:

1. 1
   Step 1: Break down assembly tasks into element work content times.
2. 2
   Step 2: Determine Takt time based on customer demand rates.
3. 3
   Step 3: Reallocate work elements to achieve smooth pitch and minimal balance delay.
4. 4
   Step 4: Design single-operator multi-station work patterns where suitable.
5. 5
   Step 5: Validate line balance with trial runs and standard work sheet documentation.