Industrial Engineering
Scientific time-and-motion analysis to optimize work content, ergonomics, and productivity.
Expected Financial Impact:
The Operational Bottleneck
Unmeasured work methods and subjective standard times lead to inaccurate labor costing, low worker productivity, and inefficient workstation design.
Common Floor Challenge:
Our Floor Implementation Approach
We follow a rigorous, hands-on methodology to execute changes on your lines. Here is exactly what we do:
- 1Step 1: Execute detailed MOST (Maynard Operation Sequence Technique) or stop-watch time studies.
- 2Step 2: Analyze operator movements, ergonomics, and non-value-adding motion.
- 3Step 3: Redesign workstations and tool positioning for optimal human-machine synergy.
- 4Step 4: Establish standardized work instructions and cycle time baselines.
- 5Step 5: Roll out multi-skilling matrix and operator skill verification.
Foundry Case Study
Workforce Productivity Improvement
Financial Impact:
Heavy casting foundry suffered from high contract headcount dependency, manual flask handling delays, and poor spatial layout.
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